Speaking & Conferences News

3D Printed Sand Molds and Cores for Pump Components at TPS 2019

In two weeks, HPI's Dave Rittmeyer and Alyssa Corral will be in Houston, Texas at the 48th Annual Turbomachinery and Pump Symposia. TPS is a worldwide event with exhibiting companies from all over the globe exchanging ideas to grow the industry further. TPS is known for its impact on the turbomachinery, pump, oil, gas and petrochemical power, aerospace, chemical and water industries. Typically there are over 4,500 attendees and 350 exhibiting companies from 45 different countries. The show floor spans over 200,000 square feet and is filled with industry experts demonstrating full-size equipment and products. 

 

HPI will be at booth #1226 with 3D printed sand molds and cores as well as some castings that were cast from like molds and cores. The HPI booth is always filled with plenty of videos and visual media to help answer any questions as well as information for customers and potential customers to take with them. If foundries have never poured the 3D printed sand, we encourage them to stop by the booth to get their badge scanned to have some free samples sent to them. 

 

Why Use 3D Printed Sand to Make Pump Components?

Timing:
In a maximum of 2 weeks from the receipt of your purchase order, you can have a sand mold of your pump component ready to ship to the foundry of your choice. Don't have a foundry in mind? No problem. We have a network of foundries we work alongside to produce high-quality castings for our customers. The sand molds are ready to make a casting with no waiting for foundry tooling to be made, refurbished or changed to the latest engineering level. Castings get made faster and into your customer's hands quicker. This process is ideal for new prototypes, low volume pump requirements, and legacy pumps or their components.

Cost:
The cost for 3D printed sand components, sand molds or sand cores is $0.13 per cubic inch. This is the cubic inch of the CAD build box of the sand component. No extra charge for complex designs or geometries. The only extra charges are if you want it NOW, like the next day NOW. Yes, we can do that. 

Design:
Complex geometries of your parts do not equate to higher costs to make your castings. You do not need to sacrifice your design for manufacturability. Complex core designs are 3D printed as one piece, thus reducing or eliminating assembly errors and foundry casting defects. No internal fins or mismatches. 3D printed foundry molds do not need traditional parting lines and flask sizes. This gives the foundry the freedom to gate, place risers, and feed the casting in the best way possible to produce the optimal casting. The freedom of pump design combined with the freedom of the foundry to manufacturing a pump component casting is a massive advancement for the pump industry. 

Complex pump component castings produced quickly and at a known cost is why manufacturers are turning to 3D printing as a solution to pump casting problems.

 

See you in two weeks, Houston! If you are not going to be at TPS this year but are still interested in 3D printed sand for your projects, please contact us. 

Visit us at Rapid + TCT 2019

 

Next week HPI employees will be in Detroit at the RAPID+ TCT Show at the Cobo Center Tuesday the 21st through Thursday the 23rd.  HPI is excited to be an exhibitor on the show floor for the fifth year in a row now at RAPID. Since Detroit isn't too long of a roadtrip from Hoosier Pattern, we are excited to be sending some employees throughout the week to the show for a little field trip to explore the show floor and get a small taste of what a trade show is like. Hoosier Pattern will be at booth 721 this year. 

It's always great to get messages and emails from current and potential customers but the networking and in - person time we is priceless and we look forward to having the 3D printing industry at our fingertips and being able to connect with colleagues at the show. 


What is Rapid + TCT?
Rapid + TCT is where the whole additive manufacturing industry community comes together to check out what next big things are next for the industry. Companies reveal new technologies and products, there is plenty of networking opportunities and a lot of exicing things to see on the show floor.   Attendees can see some of the biggest advancements in the 3D printing industry serving all sectors from manufacturing and medical to aerospace and appliances. 

Registration for Rapid+TCT is still available! And if you want to make the trip to Detroit you are more than welcome to attend this show as Hoosier Pattern's guest. Please email alyssa@hoosierpattern.com to get your promo code when registering for the show.

Important info to remember: 
• Event: Rapid + TCT 2019
•Location: Cobo Center - Detroit, MI 
•Dates: Exhibits open - May 21 - May 23rd
•Hoosier Pattern Booth: 721

HPI at Cast Expo 2019

 

We are a little over 2 weeks out from Cast Expo 2019 being held in Atlanta, Georgia and Hoosier Pattern is excited to be on the exhibitor floor this year at booth 729.  Since the last Cast Expo in 2016, Hoosier has added multiple machining centers, a new 5-axis machining center, 2 Johnford Bridge Mills, a new laser scanner, a robotic milling cell and a third 3D sand printer in house.

For the first time ever, Hoosier Pattern has a 20x20 booth and will have a full size job box like one of the ones from our sand printers in the booth showcasing the size of sand we can print. We will also have AFS keychain molds that can be taken straight from our booth over to the foundry in a box at the AFS Hub to have poured right there at the show.

As much as we love emails and phone calls from current and potential customers, nothing beats face to face time with each other and networking outside of the office. We look forward to having the industry at our fingertips and being able to connect with colleagues at the show. Another new thing we are featuring in our booth this year is the ability to look at your CAD files on site in our booth. If you would like, feel free to bring your CAD files (.stp or .x_t files preferred) to our booth and we will review them on site. See you there!


What is Cast Expo?
Cast Expo is the flagship event of the American Foundry Society.  Every three years, over 6,000 attendees will come together under the same roof to explore, network and supply opportunities in metal casting as well as related industries.

Registration for Cast Expo is available for AFS Members and non-members. Visit the Cast Expo website to register.

Important info to remember:
• Event: AFS Cast Expo 20194
•Location: Georgia World Congress Center, Atlanta, GA
•Dates: April 27-30, 2019
•Hoosier Pattern Booth: 729

PRI 2017

December 7-9 the 30th annual Performance Racing Industry show took place in the heart of downtown Indianapolis at the Indiana Convention Center. Attendees at this show discover the latest in machining and automotive technology as more than 100 manufacturers and over 1100 companies total showcase their latest developments in auto racing technology. 

Ryan Seddelmeyer, Alyssa Corral, Dave Rittmeyer and Brandon Fourman all represented HPI in Indy networking with existing customers as well as potential customers. Custom castings for automotive projects is where Hoosier shines at this show. The possibilities potential customers think of when they think about incorporating 3D printed sand into their restorations, remodels and other projects are endless.Hoosier's booth featured 3D printed sand cores and molds as well as some 2 stroke cylinders, cylinder heads, a mini v8 engine block and of course, our mini pouring man casting that goes with us to every show.

   

This year for the first time PRI had a Featured Products Showcase. Hoosier entered the mini v8 engine block casting as well as the 3D printed sand mold that it was cast from. Attendees saw the pieces in the showcase and came to HPI's booth to ask questions and inquire about their future projects making the entry into the featured products showcase a huge success.

 

Last year during PRI 2016, Hoosier met an entrepreneur looking for an FDM printed prototype. HPI took on his project with their Stratasys Fortus plastic printer and helped get his idea off the ground. This year at PRI 2017, he came back with 2 Never Measures in hand as gifts for HPI employees as well as the exciting news that he officially launched and started selling them last week. HPI is currently working with the crew at Never Measure on an article for a more in depth look about how this project came to life. Until then read more about the Never Measure here.

 

Thank you to everyone who stopped by booth 5036 this year. If you stopped by and are interested in more information about HPI's capabilities or want some 3D printed sample molds click here. Next week, Hoosier will be in Houston, Texas at the Turbo and Pump Symposia. 

 

Gearing Up For Casting Congress 2017


Next week, AFS 121st Metalcasting Congress kicks off in Milwaukee, Wisconsin and Hoosier Pattern will be showcasing on the sold out exhibit hall floor. The AFS Metalcasting Congress is the industry's largest conference and trade show that brings together suppliers, foundries, and casting customers alike. The conference brings endless opportunities for networking, promoting, and educating people on a larger scale about Hoosier Pattern’s role in the industry.

Dave Rittmeyer, Steve Murray, Alyssa Corral and Brandon Fourman will be representing HPI at the show. They will be a part of panel discussions and be at booth #510 in the exhibit hall.

 

Dave Rittmeyer


Having just celebrated his 18th work anniversary with Hoosier Pattern, Dave is a familiar face within the industry. As a journeyman pattern-maker with more than 2 decades in the trade, as well as being HPI's additive manufacturing supervisor, Dave has a well-rounded knowledge of the industry. At the conference, he will be part of a foundry technology panel on Tuesday morning in room 203AB at 9:15 AM. He will be discussing 3D printed sand and how to apply the technology to projects for customers. When Dave isn't at Hoosier, he enjoys riding his Harley, fishing, and spending time with his wife and 4 sons.

Steve Murray

As a journeyman pattern-maker with a passion for the foundry and metal casting, Steve has been a huge asset to the team with his knowledge of the trade and additive manufacturing. Instead of having a desk in our facility, Steve is normally out traveling and educating potential customers, foundry men, engineers, and casting designers finding the best solution to their casting needs. Steve will be part of a panel on Tuesday afternoon at 1:30 PM in room 202AB discussing additive manufacturing. When Steve isn't traveling for work, he is spends time woodworking or hanging out with his wife and grandkids.

Alyssa Corral


Entering into her third year at Hoosier Pattern, Alyssa Corral specializes in all marketing and social media efforts, along with producing and managing website content. Alyssa is always looking for new ways to tell Hoosier's story within various industries, especially by attending trade shows and participating in that way. When she isn't on the clock, you can find her at record stores looking for Beatles records, at a concert, or reading a book somewhere.

Brandon Fourman

Brandon Fourman is an apprentice pattern-maker and has been with HPI since 2013. He started in the saw department and was accepted into the apprentice program in June of 2015. Brandon will be a new face in the trade show booth, but is very knowledgeable and will be a great asset to the show team for the Metalcasting Congress. In Brandon’s free time, he is usually hunting, fishing, or on a golf course.

 

HPI started in 1997 as a pattern shop and has seen continual growth within the pattern industry by expanding our capabilities to what they are today. We hope you’ll stop by our booth at the conference and check out photos and videos of our facility, as well as sample projects we have worked on. HPI's booth will have information and literature about all services that we offer including foundry tooling, 3D printed sand, and plastic/ABS printing. HPI is proud to be a part of a community and industry that is so vital to everyday life. We look forward to exhibiting and meeting with current and potential customers, as well as seeing which direction the industry is heading in.

Never used or even seen 3D printed sand? Hoosier's booth will be filled with 3D printed sand molds and cores, as well as castings that were cast from 3D printed sand. Everything from small castings to large castings, all made from 3D printed sand in a range of alloys. All of our 3D printed sand is printed in-house with one our ExOne S-Max™ printers in the shop. Have a project or idea that could possibly use 3D printed sand? Stop by the booth. We'd love to hear your idea and discuss your options. See you next week!

3D Printing for Pump Components and TPS 2016

Next week, Dave and Alyssa will be at the 45th Turbomachinery and 32nd Pump Symposia in Houston. TPS is the premier training and networking opportunity for professionals in both pump, turbomachiniery and related industries. Last year, TPS attracted more than 5,500 people and 350 exhibiting companies from 48 countries. HPI fits into this show because here at HPI, we are able to manufacture parts for a wide variety of industrial pumps and commercial pumps, including: centrifugal pumps, water and sewage pumps, turbine pumps, transfer pumps, fluid flow pumps and more! Pump castings can be delivered with pinpoint accuracy in just days with our advanced technology and multi-industry expertise. 

 

Why Use 3D Printed Sand to Make Pump Components?

Timing:
In a maximum of 2 week's time from the receipt of your purchase order, you can have a sand mold of your pump component ready to ship to the foundry of your choice. Don't have a foundry in mind? No problem. We have a network of foundries we work alongside to produce high quality castings for our customers. The sand molds are ready to make a casting with no waiting for foundry tooling to be made, refurbished or changed to the latest engineering level. Castings get made faster and into your customer's hands quicker. This process is ideal for new prototypes, low volume pump requirements, and legacy pumps or their components.

Cost:
The cost for 3D printed sand components, sand molds or sand cores is $0.13 per cubic inch. This is the cubic inch of the CAD build box of the sand component. No extra charge for complex designs or geometries. The only extra charges are if you want it NOW, like the next day NOW. Yes, we can do that. 

Design:
Complex geometries of your parts do not equate to higher costs to make your castings. You do not need to sacrifice your design for manufacturability. Complex core designs are 3D printed as one piece, thus reducing or eliminating assembly errors and foundry casting defects. No internal fins or mismatches. 3D printed foundry molds do not need traditional parting lines and flask sizes. This gives the foundry the freedom to gate, place risers, and feed the casting in the best way possible to produce the optimal casting. The freedom of pump design combined with the freedom of the foundry to manufacturing a pump component casting is a huge advancement for the pump industry. 

Complex pump component castings produced quickly and at a known cost is why manufactures are turning to 3D printing as a solution to pump casting problems.

 

  

See you next week, Houston! If you are not going to be at TPS 2016, but are still interested in 3D printed sand for your pump project, please contact us. 

To request a quote on your pump project: quote@hoosierpattern.com

HPI’s First Webinar!

Hoosier Pattern put on it's first webinar Wednesday May 25th. Titled, An Introduction to 3D Sand Printing for the Metalcasting Industry, the webinar was presented by Steve Murray and Dave Rittmeyer of Hoosier Pattern. Both Steve and Dave have been in the trade for over a combined 50 years. Both Journeymen are well educated in additive manufacturing and have spoke at multiple events about this topic. 


Steve Murray and Dave Rittmeyer of HPI

Incase you missed it, we had the webinar recorded and it is available to watch here and on our YouTube channel.

If you have any additional questions regarding the webinar, want to receive any of the literature mentioned, or would like to talk to the presenters themselves, feel free to contact Steve or Dave. 
Steve Murrray: steve@hoosierpattern.com
Dave Rittmeyer: dave@hoosierpattern.com

 

Trade Show Recap: SEMA

The SEMA show is one of the largest trade shows in the United States every year.

The SEMA Show is the premier automotive specialty products trade event in the world. It draws the industry’s brightest minds and hottest products to one place, the Las Vegas Convention Center. As part of the AAIW, the SEMA Show attracts more than 100,000 industry leaders from more than 100 countries for unlimited profit opportunities in the automotive, truck and SUV, powersports, and RV markets. The 2015 SEMA Show drew more than 60,000 domestic and international buyers. With more than 100,000 attendees and 2,000 exhibitors, 4 days is barely enough to see and do everything there is to do there. This year, Hoosier Pattern was one of the exhibitors taking in everything that SEMA has to offer. Alyssa, Travis and Dave spent 4 days in the Las Vegas Convention Center talking to potential customers and automotive fanatics about what HPI can do for their next project. 


Hoosier Pattern entered a scaled down v8 engine block into the New Products Showcase,  an area of the show providing exhibitors with an outstanding opportunity to introduce new products, packaging and merchandising to industry buyers and media. The v8 engine intrigued many people to visit us at our booth. Showing off a mini engine block was cool enough on its own, but telling people that it was cast from 3D printed sand blew people away. One of the best parts about having the capabilities that HPI has is being able to educate and tell people about what we can do in this industry. 

 

 

With 5 exhibition halls at over a half a mile long each, as well as a race track outside the convention center,  you could feel the excitement in the air from attendees and exhibitors about what this year's show had to offer. From new and shiny products to celebrity appearances, there was always something exciting happening at The SEMA Show. 

 

  

 

The HPI booth had nonstop traffic, but Alyssa, Travis and Dave all made time to walk around and explore the show and ran into a couple of celebrities while they were out. Alyssa talked to the stars of Animal Planet's "Tanked".  Travis met Taya Kyle, the wife of American Sniper Chris Kyle, and Dave met one of his celebrity crushes, Jessi Combs. SEMA is just as entertaining as it is informative. There is so much to do and see there that 4 days is barely enough time to cover it all. 

  

 

After 4 days of the SEMA show there was a feeling of exhaustion as well as a feeling of relief for a successful show as the jet lag finally wore off. The final hours of SEMA felt like more of a celebration of how far the industry has come and how far it is going to go in the future. HPI enjoyed being a part of The SEMA Show this year and looks forward to being a part of SEMA 2016. 

Until next time, Las Vegas. 

3D Printed Motorcyles, Monsters and Elvis.. Oh My!

There was a lot of hype surrounding RAPID 2015... and RAPID 2015 did not disappoint. 

 

RAPID was 3 days of educating, exhibiting and exciting discoveries of what is happening in the world of 3D printing. The Long Beach Convention Center was buzzing for 3 days with students, industry experts and exhibitors networking with each other, and Hoosier Pattern's Dave Rittmeyer, Steve Murray and Alyssa Corral were all there to take it in. 

 

Monday was booth set up day: 

Check out the full process of that here.


Monday night included a welcome reception sponsered by SME and Materialise, which included endless networking opportunities as well as appearances by Elvis and The Blues Brothers!

 

Tuesday, Wednesday and Thursday were days full of exhibiting. With over 200 exhibitors present, there were endless things to see and discover in the 3D printing world including 3D printed dresses and shoes, as well as a fully printed motorcycle and a car with over 70 3D printed parts.

 

The most visited as well as the biggest thing present on the exhibit floor at RAPID this year was Bodock, the Giant 3D Printed Monster. Stratasys partnered with the Stan Winston School of Character Arts, Legacy Effects, WIRED, and Condé Nast Entertainment to produce a 14-foot tall creature to introduce at Comic-Con International in San Diego in July of 2014. Bodock was made using 6 different 3D printer, and it takes 4 people to operate him. 

 

RAPID had many cool features to it, but perhaps one of the coolest was the RAPID App for people attending the show. The app was free to download on any smart phone or tablet and included all of the exhibitors and their location, conference schedules, attendee lists, maps, as well as a live news feed giving attendees and exhibitors yet another way to communicate and interact with eachother. It took being a part of a trade show to another level of communication and networking. 

 

 

RAPID 2015, for Hoosier Pattern, was a very busy week filled with connecting, learning and educating exhibit goers about how HPI fits into this evergrowing world of 3D printing. Our S-Max™ 3D sand printer has endless possibilites and is ready to help you with your next project. 

 

Contact us and send us your CAD files for a quote today! 

 

Until next time, California...

 

RAPID, we will see you in Orlando! #RAPID2016
 

Free Sample Molds - RAPID 2015

The year is flying by and we are quickly approaching RAPID 2015. RAPID is being held in Long Beach, California at the Long Beach Convention Center from May 19th to the 21st. It is known worldwide as the preeminent event for 3D printing, scanning and additive manufacturing. With less than a week to go, we are packing our sunscreen and getting very excited to be a part of the largest additive manufacturing conference in North America.

Read more about RAPID

Hoosier Pattern will be at booth #1134 with an exciting opportunity for booth goers. Hoosier Pattern is offering a free sample mold that has been printed in our S-Max™ 3D Sand Printer to anyone who stops at our booth. The sample mold comes pour ready with the gating and riser already printed in it. 

Above: A pouring man sample mold given out by Hoosier Pattern. 

We have one of the largest 3D Sand Printers in existence here at Hoosier Pattern. 

Please contact Hoosier Pattern to see if we can help with your next project. We can rapidly prototype parts with complex internal geometries and reduce lead time from months to days. 

Are you going to be in the Long Beach area next week?

Do you want to attend RAPID 2015 as our guest? Let us know!

We have extra tickets that will get you into the RAPID Exposition free of admission (a $75 value)!  Please contact our social media coordinator, Alyssa, to get your ticket or promo code to register for the expo online. Contact Alyssa by calling 260.724.9430 or by email at alyssa@hoosierpattern.com

5 days and counting. See you in Long Beach!