Media News

Gearing Up For Casting Congress 2017


Next week, AFS 121st Metalcasting Congress kicks off in Milwaukee, Wisconsin and Hoosier Pattern will be showcasing on the sold out exhibit hall floor. The AFS Metalcasting Congress is the industry's largest conference and trade show that brings together suppliers, foundries, and casting customers alike. The conference brings endless opportunities for networking, promoting, and educating people on a larger scale about Hoosier Pattern’s role in the industry.

Dave Rittmeyer, Steve Murray, Alyssa Corral and Brandon Fourman will be representing HPI at the show. They will be a part of panel discussions and be at booth #510 in the exhibit hall.

 

Dave Rittmeyer


Having just celebrated his 18th work anniversary with Hoosier Pattern, Dave is a familiar face within the industry. As a journeyman pattern-maker with more than 2 decades in the trade, as well as being HPI's additive manufacturing supervisor, Dave has a well-rounded knowledge of the industry. At the conference, he will be part of a foundry technology panel on Tuesday morning in room 203AB at 9:15 AM. He will be discussing 3D printed sand and how to apply the technology to projects for customers. When Dave isn't at Hoosier, he enjoys riding his Harley, fishing, and spending time with his wife and 4 sons.

Steve Murray

As a journeyman pattern-maker with a passion for the foundry and metal casting, Steve has been a huge asset to the team with his knowledge of the trade and additive manufacturing. Instead of having a desk in our facility, Steve is normally out traveling and educating potential customers, foundry men, engineers, and casting designers finding the best solution to their casting needs. Steve will be part of a panel on Tuesday afternoon at 1:30 PM in room 202AB discussing additive manufacturing. When Steve isn't traveling for work, he is spends time woodworking or hanging out with his wife and grandkids.

Alyssa Corral


Entering into her third year at Hoosier Pattern, Alyssa Corral specializes in all marketing and social media efforts, along with producing and managing website content. Alyssa is always looking for new ways to tell Hoosier's story within various industries, especially by attending trade shows and participating in that way. When she isn't on the clock, you can find her at record stores looking for Beatles records, at a concert, or reading a book somewhere.

Brandon Fourman

Brandon Fourman is an apprentice pattern-maker and has been with HPI since 2013. He started in the saw department and was accepted into the apprentice program in June of 2015. Brandon will be a new face in the trade show booth, but is very knowledgeable and will be a great asset to the show team for the Metalcasting Congress. In Brandon’s free time, he is usually hunting, fishing, or on a golf course.

 

HPI started in 1997 as a pattern shop and has seen continual growth within the pattern industry by expanding our capabilities to what they are today. We hope you’ll stop by our booth at the conference and check out photos and videos of our facility, as well as sample projects we have worked on. HPI's booth will have information and literature about all services that we offer including foundry tooling, 3D printed sand, and plastic/ABS printing. HPI is proud to be a part of a community and industry that is so vital to everyday life. We look forward to exhibiting and meeting with current and potential customers, as well as seeing which direction the industry is heading in.

Never used or even seen 3D printed sand? Hoosier's booth will be filled with 3D printed sand molds and cores, as well as castings that were cast from 3D printed sand. Everything from small castings to large castings, all made from 3D printed sand in a range of alloys. All of our 3D printed sand is printed in-house with one our ExOne S-Max™ printers in the shop. Have a project or idea that could possibly use 3D printed sand? Stop by the booth. We'd love to hear your idea and discuss your options. See you next week!

HPI Receives Solution Award

In June, Hoosier Pattern was awarded a Global Supply Chain SOLVE Solution Award by Emerson Process Management. Emerson gives this award to outstanding project owners that impact the way their supply chain works. The objective of The Global Supply Chain's Solution Award is to encourage and recognize people's efforts on providing supply chain related solutions to the business. In line with the SOLVE vision (defined below) there must also be value added to the business via enterprise engagement, financial improvement, delivery improvement and asset management improvement. The Solution Award is going to be given once in a calendar year and/or completion of a Solution project. The nominees for the award are individuals and/or teams inside and outside of the Global Supply Chain's organization and recipients are chosen by Global Supply Chain leadership, in alignment with Enterprise Leadership. Hoosier Pattern is the only external supplier to receive a Solution award. 

 

Global Supply Chain's vision of SOLVE includes: 

S - Solution provider on: delivery challenges, dwell time and asset management targets

O - On-time delivery improvement with all suppliers achieving 95% OTD to request date

L - Lead time reduction: work with suppliers to shorten lead-times demanded by KOB's

V - Value add to our financial position: deliver supply chain related financial targets on NMI, DPO, ES

E - Enterprise engagement via perfect execution: driving regional actions in line with global Enterprise objectives 

 

HPI is honored and thrilled to be the recipient of the SOLVE award. Our employees take pride in their work and the quality of everything that leaves our facility reflects that. We will continue to strive to be an industry leader in 3D printed sand, constantly working to be better and finding ways to do things differently. The HPI team is mindful of the need to compete for excellence and will always work together as one to keep that goal in mind. We look forward to our future with Emerson and continuing to make that partnership a stronger one. 

 

HPI’s First Webinar!

Hoosier Pattern put on it's first webinar Wednesday May 25th. Titled, An Introduction to 3D Sand Printing for the Metalcasting Industry, the webinar was presented by Steve Murray and Dave Rittmeyer of Hoosier Pattern. Both Steve and Dave have been in the trade for over a combined 50 years. Both Journeymen are well educated in additive manufacturing and have spoke at multiple events about this topic. 


Steve Murray and Dave Rittmeyer of HPI

Incase you missed it, we had the webinar recorded and it is available to watch here and on our YouTube channel.

If you have any additional questions regarding the webinar, want to receive any of the literature mentioned, or would like to talk to the presenters themselves, feel free to contact Steve or Dave. 
Steve Murrray: steve@hoosierpattern.com
Dave Rittmeyer: dave@hoosierpattern.com

 

Big Changes at HPI to Benefit Our Customers

Big Things are Happening at Hoosier Pattern. 

Specifically in the additive manufacturing side of our business. By now our 3-D sand printer is not a secret, and although Hoosier Pattern was the first pattern shop in the United States to use this technology for commercial use, more sand printers are being bought and the competition is slowly rising. HPI has always strived to be an industry leader and a customer's first choice when needing 3D printed sand parts. HPI continues to grow and adapt to changes and demands in the industry. As of lately, HPI has hired more employees in the sand room to help extract and clean sand printed parts to stay on top of the demand and stay true to our promise of "On Time Delivery". Along with more employees in the sand room, HPI has also hired another employee to help build job boxes for the sand printer, as well as help get quotes back to customers. 

Expanding our team is great news here at Hoosier Pattern, but we have also made some exciting changes for exisiting and potential customers. We are pleased to announce that we have reduced the cost of sand printing! Contact us today to see what our new prices can do for your next project. 

 

 

"This technology enables us to service commercial and defense OEMs and their affiliated foundries even if they don't have a pattern on hand." - Keith Gerber, Hoosier Pattern

That quote from Keith was from an article about additive manufacturing for defense contractors in National Defense Magazine. The article talks about how the military utilizes additive manufacturing to solve the problems of cost and long lead times of tooling fabrication. 

Read the complete article here.

We are very excited about the changes being made here at Hoosier Pattern and look forward to continue growing and making a better experience for our customers. Contact us about your next project!

3D Printed Motorcyles, Monsters and Elvis.. Oh My!

There was a lot of hype surrounding RAPID 2015...

           ...and RAPID 2015 did not disappoint. 

 

RAPID was 3 days of educating, exhibiting and exciting discoveries of what is happening in the world of 3D printing. The Long Beach Convention Center was buzzing for 3 days with students, industry experts and exhibitors networking with each other, and Hoosier Pattern's Dave Rittmeyer, Steve Murray and Alyssa Corral were all there to take it in. 

 

Monday was booth set up day: 

Check out the full process of that here.


Monday night included a welcome reception sponsered by SME and Materialise, which included endless networking opportunities as well as appearances by Elvis and The Blues Brothers!

 

Tuesday, Wednesday and Thursday were days full of exhibiting. With over 200 exhibitors present, there were endless things to see and discover in the 3D printing world including 3D printed dresses and shoes, as well as a fully printed motorcycle and a car with over 70 3D printed parts.

 

The most visited as well as the biggest thing present on the exhibit floor at RAPID this year was Bodock, the Giant 3D Printed Monster. Stratasys partnered with the Stan Winston School of Character Arts, Legacy Effects, WIRED, and Condé Nast Entertainment to produce a 14-foot tall creature to introduce at Comic-Con International in San Diego in July of 2014. Bodock was made using 6 different 3D printer, and it takes 4 people to operate him. 

 

RAPID had many cool features to it, but perhaps one of the coolest was the RAPID App for people attending the show. The app was free to download on any smart phone or tablet and included all of the exhibitors and their location, conference schedules, attendee lists, maps, as well as a live news feed giving attendees and exhibitors yet another way to communicate and interact with eachother. It took being a part of a trade show to another level of communication and networking. 

 

 

RAPID 2015, for Hoosier Pattern, was a very busy week filled with connecting, learning and educating exhibit goers about how HPI fits into this evergrowing world of 3D printing. Our S-Max™ 3D sand printer has endless possibilites and is ready to help you with your next project. 

Contact us and send us your CAD files for a quote today! 

 

Until next time, California...

 

RAPID, we will see you in Orlando! #RAPID2016
 

Free Sample Molds - RAPID 2015

The year is flying by and we are quickly approaching RAPID 2015. RAPID is being held in Long Beach, California at the Long Beach Convention Center from May 19th to the 21st. It is known worldwide as the preeminent event for 3D printing, scanning and additive manufacturing. With less than a week to go, we are packing our sunscreen and getting very excited to be a part of the largest additive manufacturing conference in North America.

Read more about RAPID

Hoosier Pattern will be at booth #1134 with an exciting opportunity for booth goers. Hoosier Pattern is offering a free sample mold that has been printed in our S-Max™ 3D Sand Printer to anyone who stops at our booth. The sample mold comes pour ready with the gating and riser already printed in it. 

Above: A pouring man sample mold given out by Hoosier Pattern. 

We have one of the largest 3D Sand Printers in existence here at Hoosier Pattern. 

Please contact Hoosier Pattern to see if we can help with your next project. We can rapidly prototype parts with complex internal geometries and reduce lead time from months to days. 

Are you going to be in the Long Beach area next week?

Do you want to attend RAPID 2015 as our guest? Let us know!

We have extra tickets that will get you into the RAPID Exposition free of admission (a $75 value)!  Please contact our social media coordinator, Alyssa, to get your ticket or promo code to register for the expo online. Contact Alyssa by calling 260.724.9430 or by email at alyssa@hoosierpattern.com

5 days and counting. See you in Long Beach! 

Congrats to HPI’s Steve Murray!

Hoosier Pattern (HPI) is pleased to announce that Steve Murray has just finished his classes and obtained his 'Train the Trainer' certificate from the American Foundry Society. Steve passed his test with a grade of 97%. For years Steve has presented to many AFS chapter meetings and conferences throughout the U.S. along with presentations at Rapid and AMUG (Additive Manufactures Users Group).

Because of Steve's hard work and dedication, Hoosier Pattern is the only pattern shop/foundry tooling supplier that is both SME Additive Manufacturing Certified and now Trainer Certified with the American Foundry Society, making HPI uniquely qualified to help you with your traditional foundry tooling needs and with your 3D sand printing (3DSP) inquires and requirements. If you congratulate Steve, do not hesitate to ask him to help inform or consult with your company about 3DSP. steve@hoosierpattern.com

Steve will be at RAPID with Hoosier Pattern in Long Beach, California May 19th through the 21st and is leading a workshop titled "How to use 3-D Printed Sand in Short Run Production and Prototype Castings" on the 19th from 3:00p-3:25p. Speaking of RAPID.. do you want to come as our guest? Hoosier Pattern as plenty of exhibition hall tickets (a $75 dollar value) that we are giving away. Contact our social media coordinator, Alyssa, for free tickets. Call her at 260.724.9430 or by email at alyssa@hoosierpattern.com
 

Above: Steve pictured with his certificate and some of the apprentices he educates here at HPI. 

Hoosier Pattern is proud to have you, Steve!

In the News with the American Foundry Society

In the American Foundry Society's November/December newsletter, Denise Kapel interviewed our very own Steve Murray about new rapid manufacturing methods in an article title, "Sprint to the Finish: Rapid manufacturing methods streamline low volume production".

Denise writes, "Metalcasters and casting buyers have more options than ever before among the methods for making molds and cores. This specialized area relies on skilled, knowledgeable staff as well as current technology."

With the best team in the industry and the most advanced technologies on the market, Hoosier Pattern is primely positioned to help our clients move forward into the next generation of rapid prototyping with reduced costs and shorter lead times.

As Murray described, Hoosier Pattern's 3-D sand printing has many benefits, especially " . . . if it’s going to be over a little bit of time, we all know that as soon as the engineer gets feedback on those first machines out in the industry, he’s going to make changes. Looking ahead, that could amount to many changes over a five or seven-year span, leading to significant tooling costs. If we use rapid prototyping technology, you wouldn’t have to change the tooling. We would just print a new one, and off you go."

It's just one of the many ways that Hoosier Pattern is leading the way in the rapid prototyping industry, and we feel honored to have been included in the American Foundry Society's article.

Click here to read the entire article for yourself.

Additive Manufacturing at Linear Mold

Modern Machine Shop's website is rapidly becoming one of our favorite places to watch videos that never fail to capture our imagination. In the video below, the good folks at Linear Mold & Engineering, who specialize in 3D printing of metal parts, show how they are pushing the possibilites of additive manufacturing by "growing" metal parts that can't be made any other way.

Prepare to watch and say, "wow!" One more excellent example of how 3D printing, whatever the material used, is changing the face of manufacturing in the US and the world.

Just for fun check out this video below of 3d printing sand with the power of the sun!

Pump Castings Using 3-D Printing

The March issue of "Pumps & Systems" a monthly magazine who deliver relevant industry news coverage and powerful technical information to 42,500 BPA-qualified managers, engineers, operators and maintenance professionals around the world has an article by HPI's Steve Murray. Steve talks about how 3-D printing can positively impact pump castings and eliminate the need for core boxes: "By producing a core that does not require a core box, the design and efficiency rule and are not constrained by manufacturability of the foundry tooling. This is not an all-or-nothing technology. It must be used with existing processes or as a standalone. Pump manufacturers and end users should incorporate it when and where it makes sense."  Steve discusses in depth the impact that 3-D printing can have on Pump Component Molds. Also, there are some great photos of sand core impellers. Check it outhttp://www.pump-zone.com/pumps/march-2014-pump-castings-using-3-d-printing